How to make 40oz tumbler Sublimation Designs

How to Sublimation a 40 oz Tumbler with Handle

How to Sublimate a 40 oz Tumbler with a Handle

Sublimating a 40 oz tumbler with a handle is a great way to create custom and professional-looking drinkware. Whether you're making a personalized gift or adding a unique item to your shop, this guide will walk you through the process step by step.

Materials You’ll Need:

  • 40 oz sublimation tumbler with a handle
  • Sublimation printer with sublimation ink
  • Sublimation paper
  • Heat-resistant tape
  • Heat press or convection oven
  • Teflon or shrink wrap (for oven method)
  • Heat gloves
  • Ruler and scissors

Step-by-Step Guide

Step 1: Prepare Your Design

  1. Use design software (such as Adobe Illustrator, Canva, or Silhouette Studio) to create your design.
  2. Make sure your design is mirrored before printing.
  3. Print on sublimation paper using a sublimation printer and compatible ink.

Step 2: Trim and Align the Design

  1. Cut the printed design to fit your tumbler’s dimensions.
  2. Wrap the design around the tumbler and secure it with heat-resistant tape, ensuring there are no gaps or wrinkles.
  3. Pay extra attention to the handle area to prevent misalignment.

Step 3: Choose Your Heating Method

There are two main methods to sublimate your tumbler: heat press and convection oven.

Using a Tumbler Heat Press:
  1. Preheat your tumbler press to 375°F (190°C).
  2. Place the tumbler inside the press and apply firm pressure.
  3. Heat for 50-60 seconds per section, rotating to cover the entire surface.
  4. Carefully remove and let it cool before peeling off the paper.
Using a Convection Oven:
  1. Preheat your oven to 375°F (190°C).
  2. Wrap the tumbler with shrink wrap and use a heat gun to secure it tightly.
  3. Place the tumbler in the oven and bake for 6-7 minutes, rotating halfway through.
  4. Carefully remove, let it cool, and peel off the shrink wrap and paper.

Step 4: Reveal Your Design

Once cooled, gently remove the paper to reveal your vibrant and permanent design. If any spots appear faded, check your heating time and pressure for next time.

Tips for a Perfect Sublimation:

  • Ensure even pressure around the handle for a seamless design.
  • Use high-quality sublimation ink and paper for the best results.
  • Avoid overheating, as it may cause ghosting or color bleeding.

For a detailed visual guide, you can also check out this helpful video: How to Sublimate a 40 oz Tumbler with a Handle.

By following these steps, you can create stunning custom tumblers that are durable and dishwasher-safe. Happy crafting! 🎨✨

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